Archetech Issue 22 2016 | Page 102

Lining Systems The importance of Fabrication By R D Mantle FIoR Managing Director of Ampteam Limited Sometimes a spark of clarity will result in a “eureka” or “light bulb” moment and an idea will evolve into a unique product. I don’t know how many people get such moments but it is certainly not uncommon as it is one of the things that makes us Human, our inventiveness! Such was the case many years ago when the idea for the Unifold® hinge was born, only I called it my “beer mat” moment, because at the time I was bending a beer mat and you can probably guess where I was when I was doing it! Since those early days of trials, tests, disappointments and triumphs, Unifold® has become a complete system and this has been achieved through an evolutionary process more by necessity than design, most often encountering a problem on site and returning to the factory and solving it in the workshop, employing fabrication techniques and whatever tests were necessary to prove the solution. Most of the fabricated components which are vital to the Unifold® system were designed in the early years of product development and we had many “light bulb” moments in that process along the way, such as the patented Clip Joint used for difficult and narrow applications. We learned the use of our hinge principle in so many ways to aid the fabrication process and to produce components which would be impossible any other way. From the outset this produced fabricated components fit for purpose and of exemplary quality. We also realised early on that site working inside a gutter cavity could often be very difficult and to expect site operatives to “cut and carve” and then effectively seal a lining system was too much to ask, so our intention was and has been throughout for us to provide all fabrication, factory manufactured with simple gutter joints so the installation is constant and repetitive and as easy as we can make it. We became a “single product company” concentrating on providing product and service excellence. The system has proven to be entirely versatile with the ability to correctly line almost any existing system whether it is a level gutter or laid to falls. Some of our fabricated components are corners, tees, side boxes,